After Sales Services

Achieve Unparalleled Production Performance

Our tailor-made After Sales Services are designed to help you achieve key objectives while ensuring cost-effective solutions. With global support, we are dedicated to the operation, maintenance, and continuous improvement of your valuable assets. Our comprehensive service covers essential areas, including:

High Availability, No Downtime

We strive to achieve the highest availability, preventing any unplanned production downtime that could hinder your brewery’s productivity.

Optimised Production Efficiency

Our experts work to maximize your output while minimizing the use of raw materials, water, and energy, ensuring efficiency at every step.

Cost-Effective Maintenance

We help you optimize maintenance costs, manage spare parts inventory, and extend the overall lifetime of your equipment, reducing unnecessary expenses.

Ensuring Safety and Compliance

Safety is paramount. We ensure that your brewery maintains a safe working environment, adhering to the latest regulations and insights.

Guaranteeing Quality and Functionality

Through systematic monitoring and control, we ensure the consistent quality and functionality of your brewing process and end-products.

Condition Audits and Spare Part Management

Equipment Evaluation

Our experienced team conducts a thorough evaluation of your equipment’s general state, providing valuable feedback on existing issues and focus areas.

Customised Condition Audit Proposal

We create a tailor-made proposal for the condition audit, considering your specific requirements, uptime, and reliability goals.

Expert Execution

One of our skilled service technicians executes the condition audit, meticulously assessing your equipment’s performance and identifying areas for improvement.

Results and Recommendations

Following the audit, we provide you with a comprehensive report detailing our findings and recommendations. We also offer spare part recommendations and propose next steps, planning, and potential optimizations.

Optimised Maintenance Costs: Preventive Approach

We offer an extensive range of services designed to minimize maintenance costs and enhance efficiency.

Regular Maintenance

We collaborate with you to develop a preventive maintenance plan. Regular maintenance, typically handled by your team, ensures smooth daily operations.

Specialized Maintenance

Our experts provide specialized, planned maintenance to tackle complex tasks effectively.

Categorised Spare Part Inventory

We optimize your spare part inventory based on customer-specific information, reducing downtime and streamlining maintenance processes.

Condition-Based Monitoring

We leverage advanced tools, such as vibration or temperature sensors, and predictive maintenance software to further enhance your maintenance program.

Continuous Optimisation

Regular condition audits allow us to continuously improve maintenance practices and reduce overall costs.

Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

Our After Sales Services encompass everything your brewery needs for sustainable growth and long-term success. From comprehensive maintenance and equipment support to staff training and process optimization, we are your trusted partner for maximizing your brewery’s performance. With Ziemann Holvrieka, your brewery will run at its best, allowing you to focus on brewing excellence.

Quality Assurance and Certifications

Our unwavering commitment to the very highest of standards

At Ziemann Holvrieka, our commitment to excellence resonates through every aspect of our processes, products, and services. For decades, businesses worldwide have relied on our cutting-edge technology to streamline their operations. We specialize in crafting tanks and process technology that align perfectly with your unique needs.

Our philosophy is clear: delivering the utmost in advanced technology while adhering to the latest environmental and quality standards. From day one, Ziemann Holvrieka has been dedicated to quality management, evident in our transparent structures and streamlined workflows. This unwavering commitment ensures not only top-tier work results but also continuous improvements across our offerings.

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Service Quality and Certifications

Ziemann Holvrieka is dedicated to upholding the highest environmental and quality standards.

As our valued client, your satisfaction is paramount. We place customer contentment, the expertise of our team, and the constant enhancement of our products, processes, and services at the forefront of our corporate philosophy.

Recognizing that each industry has its unique standards, we cater to international and local regulations. Our adherence to a diverse range of standards underscores our commitment to delivering excellence tailored to your industry’s requirements.

Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

Digital Transformation

Module Type Packages (MTP): Streamlining the Brewing Process

MTP represents a game-changing approach to standardization and digitalization in brewery construction. Traditionally, various levels of documentation were handed over to customers independently, leading to inefficiencies and information scattered across documents. MTP changes this landscape by combining all relevant data for each process step, including process, mechanics, electrics, automation, and maintenance. By integrating all the data, MTP-capable modules (plant components) speak the same language, streamlining integration efforts on the construction site. The result is a brewery designed with MTP-capable modules, allowing for effortless “plug and produce” capabilities and eliminating unplanned challenges during construction.

With MTP, engineering and commissioning benefit from a high degree of standardization, reducing manual interventions and potential errors. It also provides customers with the flexibility to change or add individual process modules at any time, ensuring adaptability for future needs.

Digital Twin: Breathing Life into Data

Taking digitalization one step further, Ziemann introduces the concept of a “Digital Twin.” This cloud-based data platform gives customers access to all MTP data and offers visualization, simulation, and analysis tools. A virtual tour of the future brewery becomes possible during the early planning stages, providing insights into the process and mechanics. After commissioning, real-time data from sensors feeds into the cloud, enabling complex “what-if” scenarios and proactive maintenance. The “Digital Twin” empowers customers with data-driven decision-making and operational optimization.

Advantages of MTP and Digital Twin:

  1. Shorter implementation period with “plug and produce” capabilities.
  2. Visualization of the future brewery during the planning stage.
  3. Data-driven process simulations and identification of savings potential.
  4. More efficient and proactive maintenance.
  5. Higher availability and reduced operating costs due to fewer breakdowns.
  6. Flexibility for modular additions at any time.

Secure Data Exchange Worldwide

Ziemann Holvrieka ensures secure data exchange using Weihenstephaner standards for brewery projects, allowing standardized transmission of machine and process data to superordinate IT systems. Our turnkey approach with MTP and the Digital Twin is available worldwide, and we have successfully implemented this innovative concept in major projects.

Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

Embrace digitalization with Ziemann Holvrieka and experience the future of brewing—optimized, efficient, and adaptable to meet the demands of tomorrow’s brewing industry.

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Automation

Ziemann Holvrieka’s Vision for a Future-Proof Brewery DCS

Our goal is to enable fully automated recipe execution with minimal user intervention. As part of the scope, an FDA-compliant audit trail is included to ensure transparency and compliance.

Certified Siemens Solution Provider

Ziemann Holvrieka holds the esteemed certification as a Siemens solution provider for the Siemens TIA engineering platform and the Siemens SISTAR BRAUMAT DCS control system. The SISTAR BRAUMAT control module library, developed in collaboration with Siemens, has evolved over time to leverage cloud-based software engineering with the latest BRAUMAT 8 version, based on WINCC Unified.

Experienced Automation Team

The Ziemann Holvrieka Automation team comprises highly experienced hardware and software specialists, with an average of over 10 years of experience in designing and commissioning breweries. Customer orientation, proactive problem-solving, continuous training, and the use of cutting-edge tools are at the core of ZH’s values.

Agile Methods for Efficient Design

During the detailed design phase, the ZH team employs agile methods (SCRUM) to develop systems with the highest design quality in the shortest time possible. Daily improvements are embraced and implemented, ensuring a constant drive for excellence and efficiency.

Instrumentation

Electrical System Design with EPLAN
Ziemann Holvrieka utilises EPLAN, the world’s leading application for electrical system design, to create the electrical system’s blueprint. A patented database connection ensures freedom from errors and redundancy. Compliance with industry standards, such as DINEN60204, guarantees the highest quality.

Complete As-Built Documentation

We provide the customer with a comprehensive electrical as-built documentation, ensuring transparency and enabling smooth maintenance and future upgrades.

Functional Design

Customer-Specific Software Development
ZH takes a customer-centric approach to software development, creating custom software based on a Functional Design Specification (FDS). The FDS is submitted to the customer for approval at an early project stage, fostering collaboration and alignment.

Cloud-Based Approval Process
To streamline the approval process, the FDS is delivered as an MTP file, enabling cloud-based checking and release by the customer.

Software Development

Adherence to ANSI/ISA-88 Standard
ZH has been following the ANSI/ISA-88 standard (IEC61512) for batch control for decades, ensuring a reliable and consistent approach to software development.

Preferred Automation Systems
ZH’s preferred automation systems are SISTAR BRAUMAT and PCS7 from Siemens. The software is thoroughly tested through a documented software FAT (Factory Acceptance Test) in collaboration with the customer.

Digital Twin

A Digital Twin for Future Plant
ZH offers customers a digital twin of their future brewery plant after the design freeze. The digital twin is continuously enriched with additional data until the plant’s handover. The twin includes a 3D mechanical model and an automation twin (MTP file) for process simulation.

Cloud-Based Access for Engineering Data

Customers are provided with cloud-based access to engineering data, facilitating life cycle management. An API interface allows customers to link specific data to the platform.

Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

Ziemann Holvrieka is committed to leveraging automation and digitalisation to create future-proof, efficient, and innovative breweries. Through cutting-edge technology and experienced specialists, we ensure our automation solutions meet the highest industry standards.

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Integration

One of the leading process systems and equipment integrator

We create a 3D layout for each new turnkey project. This makes it clear to everyone involved in the process what the system looks like. You can take a virtual walk through the production facility before construction and see all the details in detail.

As an experienced turnkey provider, we also rely on clear interface management. This clearly describes for everyone where the interfaces are and what the transfer looks like at the interface. This ensures clarity about the place and how of execution.

However, interface management not only affects utilities and units, but also the construction of the building itself.

When designing our systems, we take location factors such as wind loads, earthquake hazards, etc. into account. These factors are incorporated into clear specifications for the construction companies involved. The company knows right from the start how foundations are to be laid, where wall penetrations or drainage systems are to be provided.

Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

We are familiar with integration of:

  • Equipment and components
  • Units
  • Utilities

Our offering also includes  process integration from global third-party providers. Our group are not limited to a specific manufacturer. Therefore we can select the best possible solutions in terms of Economy, Technology, Reliability and service.

Engineering

Customised Engineering & Design for Successful Production Plants

When it comes to successful production plants, the key lies in well-thought-out and customized engineering and design. At Ziemann Holvrieka, we take pride in being a competent and reliable partner for customers worldwide, delivering tailored solutions for every project.

Basic Process, Tank, and Vessel Planning

Every element of the production process matters. Our team of expert engineers meticulously designs and plans each vessel, tank, and process component according to the specific customer requirements. We always prioritize the cost-effectiveness of the plant, ensuring optimal functionality.

Arrangement Planning

The magic is in the details, especially when it comes to a well-organized arrangement of vessels and logically planned piping. At Ziemann Holvrieka, our engineers pay close attention to these aspects during the production plant design process.

Layout Planning

A sound layout sets the stage for a smooth and successful project implementation. Our engineers boast in-depth knowledge and experience in beer, juice, and liquid food production, enabling them to create a well-considered layout for the entire plant.

Master Planning

With the future in mind, our master plan incorporates the seamless interaction of all project aspects. From raw material delivery to shipping the final product, our planning covers every essential process.

Detailed Process Design

Our engineers focus on the smallest details to ensure optimal process performance. Precise calculations for valves and pipes are essential to guarantee the production of top-quality liquid food.

Architectural Studies

A production plant involves buildings, and we offer comprehensive support during the architecture and building planning phases. We provide customers with all relevant data and design details necessary for the civil and architectural aspects of the project.

Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

For successful brewery engineering and design, trust in Ziemann Holvrieka’s expertise. Our customized solutions and meticulous planning ensure efficient and thriving production plants. Contact us to discuss your project requirements today.

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Turnkey Solutions

High-Quality Turnkey Projects by Ziemann Holvrieka

Ziemann Holvrieka is your trusted partner for turnkey projects across various industries. With decades of experience and cutting-edge technology, we deliver top-notch turnkey solutions tailored to your specific needs. Our expertise extends beyond breweries and juice plants, encompassing industries such as edible oil, hard seltzer, distilling, dairy, and more.

Comprehensive Turnkey Solutions for Diverse Industries

With state-of-the-art technology and advanced CAD systems, our engineering teams meticulously plan each project down to the smallest detail. Whether it’s raw material handling, tank design, process technology, or automation systems, we ensure that all components are perfectly aligned and compatible.

Optimising Sustainability for a Greener Future

We are committed to sustainability and eco-friendly practices. We incorporate renewable energy sources and intelligent energy distribution systems into our turnkey projects to promote environmental responsibility.

Tailor-Made Solutions for Every Challenge

No matter the industry or unique requirements, our turnkey projects are tailor-made to suit your needs. From edible oil production to hard seltzer manufacturing, our expertise spans diverse sectors. We take pride in delivering turnkey solutions that maximize productivity and minimize operational costs.

Complete Turnkey Equipment for Every Sector

Our offerings cover all aspects of turnkey equipment and plant components. Whether you need brewhouse solutions, cellar plants, or production blocks, we have you covered. For craft breweries and industrial brewing facilities, we offer a wide range of brewing technology, valves, pumps, and components designed for optimum performance.

Excellence in Customer Support and Training

We prioritize customer satisfaction and offer comprehensive support throughout every stage of the project. Our expert training ensures that your personnel are well-equipped to operate and maintain the plant efficiently.

Why choose Ziemann for you turnkey project?

With a solid track record of successful projects and a team of dedicated experts, Ziemann Holvrieka is your ideal partner for turnkey solutions. Whether you’re entering the distilling, dairy, or any other industry, our turnkey projects are designed to deliver profitability and operational excellence.

Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

Reach out to our team and discover how Ziemann Holvrieka can provide the perfect turnkey solution for your industry. Together, we’ll create a customized, efficient, and reliable plant that meets your unique production goals and sets you up for long-term success.

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Research and Development

Pioneering sustainability and innovation in brewhouse processes

At Ziemann Holvrieka, we believe that progress and innovation are crucial to achieving optimal performance and reliability in modern and efficient breweries. Our dedicated team of engineers is committed to pushing the boundaries of brewing technology through continuous research and development (R&D). Our focus is clear: delivering the best beers while increasing sustainability, efficiency, flexibility, and energy-saving capabilities.

Pilot Plant: Where Innovation Takes Shape

Our engineers don’t just understand the brewing process; they live and breathe it. With our pilot plant located in Ludwigsburg, we have the perfect platform to thoroughly test and develop new processes under realistic conditions. This enables us to ensure that every innovation is market-ready, delivering optimal performance and meeting the highest standards of reliability.

Objectives of Our R&D Efforts:

  1. Technology research & development to stay at the forefront of brewing innovations.
  2. Process control and MES (Manufacturing Execution System) implementation for streamlined operations.
  3. Training for customers and Ziemann Holvrieka staff to maximize the potential of our technologies.
  4. Presentation of state-of-the-art brewing technology to the brewing community.
  5. Collaborations with suppliers, institutes, and customers to drive collective progress.
  6. Continuous development of new and improved technologies to meet industry demands.

Process Research & Development: Advancing Together

We strongly believe in the power of collaboration. In addition to our in-house efforts, we work closely with partners, customers, leading institutes, and universities to drive innovation and explore new frontiers in brewing technology. Through shared knowledge and expertise, we aim to pioneer solutions that benefit the entire brewing industry.

Product Developments: Unleashing Brewing Creativity

Our pilot brewery offers you the opportunity to explore, test, and develop new technologies from scratch. Whether you want to run a test batch, experiment with a new recipe, or inspect the effects of raw material modifications, our highly adaptable 10 hl scale brewery has you covered. With full automation, we ensure reproducibility and precise documentation of every test cycle.

Your Opportunities with Our Pilot Brewery:

  1. Develop new technologies and procedures using your raw materials.
  2. Engage in product development with your technology at a 10 hl scale.
  3. Study and analyze the effects of raw material modifications beforehand.

Training: Empowering Brewing Excellence

Ziemann Holvrieka is committed to nurturing future brewing talent. Our training courses, held at our pilot plant in Ludwigsburg and on our customers’ premises, equip employees with the skills to operate and maintain our cutting-edge brewing plants efficiently.



Contact us today

Learn more about our customised solutions and how we can help your business grow and thrive with our tank and process technology solutions.

Through relentless R&D efforts and a state-of-the-art pilot plant, we are driving the brewing industry towards greater sustainability, efficiency, and innovation. Whether you are a brewing professional, supplier, or industry partner, we welcome your ideas and plans. Get in touch, and let’s shape the future of brewing together.